Battery Swelling Gas Analyser

Gain instant insight into battery condition through fast, accurate analysis of swelling gases.
requiring only 1–2 ml sample volume and supporting direct or syringe-based sampling.

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High-Precision Battery Swelling Gas Analysis

During charge and discharge cycles, lithium-ion batteries can generate gases that signal degradation, safety risks, or changes in electrochemical performance. The GAS Battery Swelling Gas Analyser provides a rapid, comprehensive method for identifying these gases, offering valuable information for research, quality control, and safety assessments.

With three analytical channels – two TCD channels for permanent gases and a temperature-programmed FID channel for C₁–C₆ hydrocarbons (extendable to C₁₀) – the analyser delivers highly detailed gas profiles. Its vacuum sampling option ensures minimal sample volume requirements (1–2 ml), preserving limited sample availability while preventing cross-contamination.

Designed for modern battery R&D and production environments, the Battery Swelling Gas Analyser supports both direct battery gas extraction and syringe injection, with optional autosampler for high-throughput workflows.

Applications

  • Battery Safety and Degradation Studies
    Analyse gas composition produced during swelling to assess battery aging, thermal runaway indicators, and safety risks.
  • Charge/Discharge Cycle Monitoring
    Track gas formation across cycling tests to evaluate electrolyte stability, SEI layer behaviour, and cell efficiency.
  • R&D and Material Development
    Support development of new electrolytes, separators, and electrode materials through detailed gas-phase analysis.
  • Failure Analysis and Diagnostics
    Identify abnormal gas signatures linked to defects, contamination, or cell malfunction.
  • Quality Control in Battery Production
    Verify cell integrity and detect early-stage swelling behaviour using fast, reproducible gas measurements.

Benefits

  • Instant Insight Into Battery Condition
    Multi-component gas analysis reveals performance and safety-relevant changes in real time.
  • Minimal Sample Volume Required
    Only 1–2 ml total sample needed thanks to vacuum sampling and pre-evacuated loops.
  • Direct or Syringe-Based Sampling
    Adaptable to R&D or production environments with optional syringe autosampler.
  • Three-Channel Analytical Design
    Two TCD channels analyse permanent gases; FID channel offers detailed hydrocarbon profiling up to C₁₀.
  • High Reproducibility and Sensitivity
    Temperature-programmed column oven and optimised detector configuration ensure consistent, accurate results.

Questions or get a quote?

Interested in our Battery Swelling Gas Analyser? Contact us today for a
personalised quote tailored to your application needs.

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Downloads – Battery Swelling Gas Analyser

Access brochures, technical datasheets, application notes, and software updates for Battery Swelling Gas Analysers.

Battery Swelling Gas Analyser Datasheet

Explore detailed specifications, chromatograms, channel configuration, and sampling options for the advanced ER415 Battery Swelling Gas Analyser.

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Expertise You Can Rely On

With decades of gas chromatography expertise, GAS delivers high-performance analytical solutions for battery development, quality assurance, and safety research. The Battery Swelling Gas Analyser provides fast, detailed, and reliable insight into gas generation during cell operation – supporting innovation, safety, and optimal battery performance. Contact our experts to find the ideal configuration for your laboratory or test environment.

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